Serial number-controlled production - an important lever for process optimization
ONCITE DPS Serialize Control is a software service component of the Batch Production module. It ensures accurate product tracking and precise, serial number-based production control.
Despite the high level of automation in production, many manual interventions and checks are necessary - especially in transfer processes between machines, goods movements and assembly processes. With ONCITE DPS Serialize Control, production processes can be controlled in near real time via bidirectional communication between product and system, components can be tracked and quality can be analyzed during the ongoing process. In terms of active quality improvement and production optimization, Serialize Control thus allows event-driven controlling of the respective production process or the associated flow of goods in production, depending on the serial number.
Functionalities
Benefits
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Use Cases Serialize Control: Successfully in use
Enabler for precise and transparent production
Using ONCITE DPS Serialize Control, companies, for example in the automotive industry, implement active production control. This improves or readjusts production processes or machine parameters. Each component is given a unique ID that allows traceability and data-based control of processes in near real-time. The quality of the manufactured parts is significantly improved while scrap rates are reduced. In addition, the system ensures full transparency and protection against counterfeiting across the entire production chain, which sustainably strengthens quality assurance.
Achieved Results
Active control of production processes
Precise error identification
Increase quality and avoid error chains
Active traceability in production reduces downtime and the risk of errors
With ONCITE DPS Serialize Control, production is serialized and, depending on the data collected, allows planned intervention in production (active traceability). Components can be tracked in near real time and quality data can be recorded directly.
ONCITE DPS Serialize Control enables precise production control through event-driven controlling based on the data associated with the serial number. Each manufactured part from the production order is given a unique ID (serial number), which is linked to the ERP data record in ONCITE DPS. These serial numbers are applied directly to components, pallets or containers using laser markers or inkjet printers, which guarantees complete traceability and quality assurance throughout the entire production process. Serialize Control also allows synchronous, bidirectional communication between the systems and the serialized component as well as active production-related control of manufacturing (e.g. process interlocking in the event of a fault).
Your benefits:
- Increase in overall equipment effectiveness
- Improved part quality, fewer rejects
- Clear error identification and targeted measures to prevent errors
- Reduced production costs thanks to immediate ejection of faulty parts
- Seamless connection to the customer's ERP/MES
- Full transparency of produced goods
- Counterfeit protection
Increasing
the OEE
Unambiguous
error identification
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